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50T/H 10 Series Reverse Osmosis System for an Electronics Factory in Malaysia

Customer Background

Item

Details

Industry

Electronics Manufacturing

Location

Malaysia

Feed Water

Municipal Water / Factory Water Supply

System Capacity

50 m3/h

Product

10 Series Reverse Osmosis System

Application

Equipment cleaning, precision rinsing, utility water, and industrial process support


Reverse osmosis equipment
Reverse osmosis equipment
Reverse osmosis equipment
Reverse osmosis equipment
Reverse osmosis equipment
Reverse osmosis equipment

50T/H 10 Series Reverse Osmosis System for an Electronics Factory in Malaysia

Project Overview

Water quality is a key factor in electronics manufacturing. Stable purified water is widely used for equipment cleaning, precision rinsing, component processing, utility supply, and general industrial production support. If the raw water contains hardness, suspended solids, dissolved salts, chlorine, or organic contaminants, it can increase scaling risk, affect cleaning performance, and reduce the stability of downstream production equipment.

To support production expansion, an electronics factory in Malaysia selected Zhongnuo Water Treatment to design and manufacture a 50T/H 10 Series Reverse Osmosis System. The customized solution was developed to provide a large-volume and reliable purified water supply for industrial operations, helping the customer improve water quality consistency, reduce equipment maintenance, and ensure continuous production.

Project Challenges

The customer required a high-capacity water treatment system capable of supporting continuous electronics production while keeping operating costs and maintenance workload under control.

1. Large Water Demand for Production Expansion

As the factory expanded its output capacity, it needed a stable 50 m3/h purified water supply to support multiple production and utility points at the same time.

2. Raw Water Quality Variability

The feed water contained suspended solids, hardness, dissolved salts, chlorine, and organic matter. Without proper treatment, these impurities could cause scaling, membrane fouling, and unstable water quality.

3. Protection of Equipment and Process Stability

Electronics manufacturing depends on clean and stable process water. The system needed to remove dissolved salts and impurities efficiently while protecting downstream equipment from fouling and contamination.

4. Automation and Low Maintenance

The customer expected a fully automatic solution with PLC control, real-time monitoring, automatic flushing, and fault alarm functions to improve reliability and reduce manual operation.

Water Treatment Process Flow

Raw Water Tank -> Raw Water Pump -> Multi-media Sand Filter -> Activated Carbon Filter -> Water Softener -> Precision Cartridge Filter -> High Pressure Pump -> Reverse Osmosis (RO) -> Pure Water Tank -> UV Sterilizer / Post-treatment -> Electronics Factory Water Supply

10系列反渗透1.jpg 

Equipment photo: 10 Series RO system showing the integrated control cabinet and membrane section.

Product Introduction

50T/H 10 Series Reverse Osmosis System

The 50T/H 10 Series Reverse Osmosis System is designed for industrial users requiring high-capacity purified water and reliable long-term operation. The system integrates pretreatment, high-efficiency RO membrane separation, and intelligent PLC automation to deliver stable water quality for demanding manufacturing environments.

Multi-Stage Purification Design

The complete process is designed to improve feed water quality step by step, protect the membranes, and maintain stable purified water output.

· Multi-media filtration removes suspended solids and turbidity.

· Activated carbon filtration reduces chlorine, odor, color, and organic matter.

· Water softening lowers hardness and helps prevent membrane scaling.

· Precision cartridge filtration protects the high-pressure pump and RO membranes.

· Reverse osmosis membranes remove dissolved salts, ions, and fine contaminants.

Stable Water Quality for Electronics Production

The treated water is suitable for electronics manufacturing utilities, equipment cleaning, precision rinsing, and industrial process support. Stable output quality helps improve production consistency and reduce water-related operational risks.

Intelligent PLC Control

The system is equipped with a PLC control cabinet and touchscreen interface, enabling operators to monitor pressure, flow rate, conductivity, pump status, tank levels, alarm signals, and automatic membrane flushing in real time.

Industrial-Grade Construction

The 10 Series RO equipment adopts a skid-mounted modular design with stainless steel piping, corrosion-resistant valves, durable pressure vessels, and reliable electrical components. The structure is designed for easy installation, operation, and maintenance in large industrial facilities.

Equipment Photos

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10 Series reverse osmosis equipment photo 1.

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10 Series reverse osmosis equipment photo 2.

10系列反渗透6.jpg 

10 Series reverse osmosis equipment photo 3.

10系列反渗透5.jpg 

10 Series reverse osmosis equipment photo 4.

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10 Series reverse osmosis equipment photo 5.

10系列反渗透2.jpg 

10 Series reverse osmosis equipment photo 6.

Project Results

After installation and commissioning, the 50T/H reverse osmosis system provided the customer with a dependable high-volume purified water supply for daily factory operations.

· Stable purified water production of 50 m3/h

· Consistent water quality for electronics manufacturing support

· Reduced scaling risk and better protection for production equipment

· Continuous automatic operation with lower labor demand

· Improved production stability and easier system monitoring

· Reliable long-term support for factory expansion

The customer recognized the system's strong operating stability, convenient automation, and suitability for large industrial water demand. The project demonstrates Zhongnuo Water Treatment's capability to deliver customized RO systems for overseas electronics manufacturing clients.

Why Choose Zhongnuo Water Treatment?

With more than 20 years of experience in industrial water treatment, Zhongnuo Water Treatment provides customized solutions for electronics, pharmaceuticals, food and beverage, chemicals, power plants, and manufacturing industries worldwide.

· Customized design according to raw water quality and final water requirements

· Professional engineering support for high-capacity industrial RO systems

· PLC automation, stable operation, and convenient maintenance

· Turnkey support from design and manufacturing to installation guidance

· Flexible capacity range for different industrial applications

Technical Specifications

Parameter

Specification

System Capacity

50 m3/h

Product Series

10 Series Reverse Osmosis System

Feed Water

Municipal water / factory water supply

Product Water

Industrial purified water

Control System

PLC + Touch Screen

Operating Mode

Fully Automatic

Main Technologies

Pretreatment + RO membrane separation + post-treatment

Application

Electronics factory cleaning water, rinsing water, utility water, and process support

 

Frequently Asked Questions (FAQ)

1. Why do electronics factories use reverse osmosis systems?

RO systems remove dissolved salts, hardness, and contaminants that may affect cleaning efficiency, process stability, and equipment reliability. Stable purified water helps improve product consistency and reduce maintenance problems.

2. Can a 50T/H system be customized for different plant conditions?

Yes. Zhongnuo Water Treatment customizes each high-capacity RO system according to feed water quality, capacity demand, final water use, voltage, installation conditions, and project requirements.

3. What information is needed before system design and quotation?

A water quality report, required capacity, final water application, target water quality, voltage, installation country, and site layout help engineers prepare an accurate technical solution and quotation.

4. Is the 10 Series system suitable for overseas projects?

Yes. The modular skid-mounted structure, PLC automatic control, and practical industrial configuration make the 10 Series RO system suitable for overseas manufacturing sites and easier to install and maintain.


+86 16603080228
Lunawater777@gmail.com
+86 16603080228